Why should high-rise construction use tmt bars over traditional steel bars?

If you are thinking of using TMT bars instead of Traditional bars, you should take a chance. Traditional bars are not as advanced as the TMT bars. It may not give you the desired outcome which TMT bars can in their way. Before we get to a conclusion about what to choose in high-rise construction let us talk about the difference between both of the steel bars.

TMT bars undergo a heat treatment process, which is followed by quick cooling and stretching for boosted strength and ductility. On the other hand, traditional steel bars go through cold twisting at room temperature. TMT bars offer a soft ferrite-pearlite core along with a hard martensitic outer surface, that provides high surface hardness, while conventional steel bars show variations. TMT bars excel in corrosion resistance, unlike traditional bars that are susceptible to corrosion. TMT may have a higher primary cost, with long-term benefits which is a worthwhile investment but Traditional steel bars are cost-effective and depend on certain types and grades.

Let’s get into the blog to know what are other differentiating points!

Why use TMT bars over traditional steel bars?

To answer this question you have to go through the amazing properties of TMT bars, which we have jotted down together for you in this blog. Factors like durability, ductility, bendability, corrosion resistance, cost-efficiency, environmental sustainability, and quality standards are elaborated in this blog, for you to understand why TMT bars are preferred the most over traditional steel bars.

Strength and durability

When we talk about high-rise building construction, durability and strength are something we don’t negotiate with. TMT bars that are crafted via a special process or thermo-mechanical process, show superior strength when compared to conventional steel bars. This process includes subjecting the bars to enormous heat treatment followed by quenching which helps the steel bars to come out as a fine-grained microstructure, boosting their tensile strength. This distinctive combination of durability and strength makes sure the TMT bars from Adukia Industries can take on challenges that come with immense stress and loads knowledgeable by high-rise construction.

Enhanced ductility

Ductility is the ability of TMT bars to get elongated without losing their strength. Ductility is a crucial factor in TMT bars as it determines how much the bar can bend as per the construction requirements. Therefore, ductility is a very important property of a TMT bar, especially in earthquake-prone zones. Conventional steel bars on the other hand cannot withstand the force at all, hence making the TMT bars more powerful and flexible. Not only that but during seismic events, these TMT bars become more resistant to brittling and cracking. Therefore TMT bars’ characteristics are vital for making sure of the safety of occupants and keeping the integrity of the building intact.

Bendability and weldability

In the scenario of high-rise buildings, TMT bars always demand versatility and customization in the structures. To meet the demands the TMT bars are made to be weldable and bendable, which allows easy shaping and customization as per the specifications of the construction projects. The reason behind choosing TMT bars any day is their ability to bend without compromising the strength of complex structures. The rebars also focus on encouraging flexibility in design without letting down the structural solidity. We always suggest our clients choose TMT bars because they have more properties to offer than the traditional one that has lower chances of turning an idea into reality.

Corrosion resistance

Another important property that the TMT bars offer while making a high-rise building is no corrosion. With other unique properties, the TMT bar brings corrosion resistance to the table. There are challenges that high-rise buildings face such as pollutants and moisture, which can accelerate the corrosion of traditional steel bars. Adukia Industries’ TMT bars are specially made to resist rust while making sure of a longer lifespan for the building and reducing the maintenance cost over time. The traditional steel bars do not have this property and therefore the right choice for high-rise construction should always be TMT bars.

Cost-efficiency

The cost efficiency of TMT bars also profits the clients, builders, and architects. While the primary cost of the bars may be a bit higher than that of the traditional ones, the long-term welfare outweighs the beforehand investment. The boosted durability along with the reduced maintenance needs of TMT bars offers significant cost savings over the life of the building. At Adukia Industries, we understand the significance of cost-efficiency in construction projects and are focused on delivering products that provide lasting value. Hence, TMT bars may be a bit costlier but they will serve the purpose for a long period, which the traditional bars cannot provide.

Environmental sustainability

It is possible to evaluate the environmental sustainability of TMT (Thermo-Mechanically Treated) and conventional steel bars using a variety of criteria, including recyclability, resource utilisation, and production process. The environmental features of the two kinds of steel bars are contrasted here.

• Manufacturing method

Traditional steel bars

The production of customary steel bars, like the hot rolling process, can be energy-intensive and lead to increased emissions of greenhouse gases. Significant amounts of energy are used in the extraction of raw materials and the transformation of iron ore into steel.

TMT bars

When compared to conventional procedures, the Thermo-Mechanical Treatment process used to create TMT bars is typically more energy-efficient. A more environmentally friendly manufacturing process is made possible by the regulated cooling process, which lowers the requirement for excessive energy.

• Generation of waste

Traditional steel bars

Scale, mill scale, and other byproducts may be produced in greater quantities during the production of conventional steel bars.

TMT bars

TMT production generally produces less waste, which makes it a more ecologically friendly method.

• Reusability

Traditional steel bars

Generally speaking, TMT bars and conventional steel bars are both recyclable. However, the precise composition and manufacturing techniques employed may have an impact on recycling’s effectiveness.

TMT bars

It is simple to recycle TMT bars, and leftover scrap from building or demolition projects can be used to make new steel products.

Quality standards and assurance

When contrasting ordinary steel bars versus TMT (thermo-mechanically treated) bars, quality standards and assurance are important factors to consider. The features and production methods of both kinds of bars vary, which affects how closely they correspond to industry standards. In terms of quality standards and assurance, the following comparison is made

• Consistency & Uniformity

Traditional steel bars

Traditional steel bars might have different qualities at different points throughout their length, and it can be difficult to achieve consistency. The overall performance of the structure may be impacted by this variation.

TMT bars

TMT bars are renowned for having consistent ductility and strength along their whole length. Consistent mechanical qualities are ensured by the controlled manufacturing process, which improves structural reliability.

• Measures for quality control

Traditional steel bars

In traditional steel bars, quality control entails keeping an eye on the production process to make sure that predetermined criteria are being followed. This could involve testing of completed goods, in-process inspections, and raw material inspections.

TMT bars

Strict quality control procedures are used by TMT makers, who also keep an eye on the mechanical characteristics, chemical makeup, and thermomechanical treatment parameters. It is also possible to use non-destructive testing techniques like ultrasonic testing.

• Accreditations

Traditional steel bars

To reassure clients about the product’s quality, manufacturers of traditional steel bars may offer certificates based on industry standards.

TMT bars

The majority of TMT bar manufacturers offer certifications that attest to their products’ high-quality thermo-mechanical treatment and conformance to particular standards.

Why should you choose a TMT bar for house construction?

The reason behind choosing TMT bars for your house construction is that the traditional bars will not meet your expectations. To help your building stay strong and withstand heavy loads, TMT bars are a wise choice. TMT bars will provide you longevity, it will help to fight earthquakes of their strong structure and powerful properties. TMT bars will also look after corrosion, it will not let the iron rods corrode easily, which will add to the lifespan of the bars and your house. Last but not least, TMT bars offer peace of mind, because when you invest money you are asking for a hassle-free life, you will not be up for damages caused here and there due to time and environmental factors. Therefore, knowing that your house is well-built with TMT bars will bring comfort and peace.

You may read: Exploring the best TMT bar in West Bengal for superior construction

Conclusion

The sudden shift towards TMT bars in high-rise construction is not just about a trend but a strategic movement towards the future where durability, safety and sustainability are not something to negotiate with. Adukia Industries, with a steady commitment to innovation and quality, is at the forefront of this transformative journey that offers TMT bars a set of new conventions in high-rise buildings.  Choose Adukia Industries and enhance your constriction projects to unprecedented heights of distinction.